The process of welding can be intensive. Due to this nature, it may often require overexertion of the tools. If these tools are not maintained properly, they will not last in the long run, in addition to incurring high costs.
No matter how durable your welding supplies are, proper maintenance is a must for each. But among a sea of tips available, it is easy to be confused about which methods work.
But before diving into the relevant tips, it is vital to understand the relevance of proper maintenance.
As long as machines and tools exist, they cannot escape maintenance. Periodic maintenance can often disrupt the workflow, but the alternative poses far too many problems.
Here are some common reasons to understand why maintenance is recommended:
Your welding supplies deliver the best performance when they are maintained efficiently. You can either check the machine on your own or contact a professional to ensure proper maintenance.
Since welding is primarily concerned with melting metals, the machines have to be used with caution. To reduce the associated dangers, regularly check your equipment to ensure none of its safety features is compromised. Transparent goggles should protect the eyes if the person wears prescription glasses or safety glasses if not. A welding helmet or hand shield with a filter plate and cover plate are mandatory for eye protection from the harmful rays of the arc.
Now that the need for maintenance is established let’s look at some common ways to extend the life of your supplies.
First of all, it is essential to use your supplies within their specifications. Apart from that, there are a few steps listed below to take proper care of your tools:
Usually, welders take off their equipment’s covers to blow compressed air into the units. This helps remove all the dust and debris present in the mechanical parts. It is also advisable to keep your grinding away to ensure that nothing enters the welder when it’s operating.
There might be times when your welding equipment needs the grease to be redistributed throughout the structure. Alternatively, your equipment might require a new application of grease. Compressed air or new parts might often solve the issue.
It is common knowledge that parts like tips or nozzles on welding torches demand regular changing for the torch to work without any hiccups. However, other parts of the welding equipment, like the brushes in a wire feeder, require replacement if needed.
In addition to these, some of the standard maintenance techniques required for electrical systems are listed below:
- Disconnect all the power units once every six months
- Vacuum the interiors of the machine
- Clean the wire feeder and drive rolls once every three to four months
- Service the welding gun and liner assembly annually, preferably by a professional
- Analyse and check all the electrical cables once a month for any signs of wear and tear
- Check the electrical safety equipment to make sure that circuit breaks and interlocks are working properly
Only through a combination of precaution and maintenance can you ensure that your supplies deliver their most efficient performance. It is better to rely on a professional if you encounter sudden problems.
You can try and follow the tips provided to make sure your supplies have a long and useful life!