Different sizes of gear shaving cutters and how to choose right one
It is also noteworthy that gear shaving cutters can be obtained in a vast array of sizes for specific equipment parameters. Choosing the most suitable gear shaving cutters in the process of production determines the ultimate equipment’s excellent performance and perceived performance. Take a look at this guide for a brief understanding of tools, shaving cutters, and how to select the right size for your job.
Dimensions of Gear Shaving Cutters
Small Cutters:
- Application:
Ideal for fine-pitch gears that are used in small machinery, precision gadgets, and car programs
- Size Range:
Normally applied to gears with diameters from some millimetres to one hundred millimetres.
- Advantages:
Accurate, suitable for making gears with excellent looks and ideal for finishing small gears with specific details
Medium Cutters:
- Application:
Applied in the manufacture of middle-range gears identified in numerous sectors including automobile, manufacture, and uses in technology such as robotics
- Size Range:
It is commonly applied to gears with diameters of a hundred mm to 500 mm in most cases.
- Advantages:
Generic, able to deal with many sorts of gear and sizes, offers an excellent steadiness between accuracy and effectivity.
Large Cutters:
Application: Suitably available for giant gears required in industrially used vehicles such as tractors, wind turbines, and large ships.
- Size Range:
Often for gears of the size in excess of 500mm for the diametral pitch.
- Advantages:
Machines for the production of giant gears, with sturdy structures for powerfully responsible processes, and well-suited for high-load packages
Selection of the Appropriate Gear Shaving Cutter
Gear Dimensions:
- Diameter and Width:
Choose a cutter length that supports the diameter and width of the equipment you want to cut on. If the cutter used is either too small or too large, the shaving process, as well as harmful tools exceptional, will be inefficient.
- Module or Diametral Pitch:
Make sure that the cutter’s module (metric) or diametral pitch (imperial) matches the gear’s specification to get the right enamel complete.
Tooth Profile:
- Pressure Angle:
Ensure that the stress perspective of the cutter is equal to the appropriate pressure angle of the gear—from an assortment of conventional pressures that include 20 degrees and fourteen and a half degrees.
- Helix Angle:
For helical gears, the helix attitude of the cutter must match the helix angle of the tools to obtain the proper tooth setup.
Material and Coating:
- Cutter Material:
Select a material which should be able to take care of the tool’s hardness. The typical and often-used combinations are high-velocity metallic (HSS) and carbide; the latter is suitable for the more challenging gears.
- Coatings:
Such protection as TiN (Titanium Nitride) or TiAlN (Titanium Aluminum Nitride) can beautify the cutter’s durability and overall performance by diminishing put on and increasing heat tolerance.
Machine Compatibility:
- Shaving Machine:
Make sure that it is coupled well with the shaving device in the mounting method, as well as the size of the spindle and operation parameters.
- Shaving Method:
Factor, for example, the shaving process itself (e.g., traditional perpendicular shaving, diagonal, and plunge shaving) since they affect the cutter’s shape and size.
Production Volume:
- High Volume:
In mass production, select cutters that are efficient and more durable so that there is less time to protect them.
- Low Volume:
For small batch manufacturing, the objectives of the make should be accessible and able to be set up quickly.
Quality Requirements:
- Precision and Finish:
Special applications and higher precision cutters are needed for programs that have SA and Dimension AE.
- Cost-Benefit Analysis:
Ensure the gear shaving cutter price at a balance between the best and the production, which enables a budget-friendly production.